Fully automatic ultrasonic deburring!
Oil and swarf cleaning → rinsing → ultrasonic deburring → drying Reduced man-hours, stable quality and increased competitiveness for customers!
Reduced labour costs Stable quality Enhanced competitiveness
Chartered Volunteer Economy
- Fully automatic, deburring and cleaning system VEGA-DB
- For powerful cleaning and deburring of rust-prone cleaning materials.
A fully automatic deburring and cleaning system that can incorporate all processes from deburring cleaning to drying, as well as various options.It automatically carries out cleaning, deburring, rinsing and drying.The ultrasonic cleaning tank and the ultrasonic deburring tank are the latest ultrasonic tanks that combine our technologies.You can also rest assured about the drying technology.Ultrasonic deburring also serves as a finishing rinse wash, so oils are cleaned before deburring.
The following ultrasonic deburring unit is a fully automatic deburring, cleaning and drying unit with 100 nozzles per valet, storing three pallets in one tank and deburring and drying 300 nozzles simultaneously It is dedicated to next-generation jet nozzle controlled parts such as BMWs.
For deburring and cleaning machines for automotive parts Our ultrasonic deburring machines are rapidly gaining popularity.
Basic specifications
(examples.Of course, dedicated deburring machines are also available)
Properties of stains
| Burrs during grinding, pressing and moulding processes(metal, plastic and composite materials) |
Ultrasonic frequency
| 20KHz~275KHz |
For powerful deburring cleaning |
General cleaning objects |
25Hz~275KHz |
For deburring and cleaning |
General cleaning objects |
40Hz~320KHz |
For delicate and deburring cleaning |
Electronic components
and semiconductors |
washing-up liquid |
Pure water and city water
*Hydrocarbon solvents are TypeS(safety-enhanced explosion-proof).
|
(data) item |
VEGA-DB-L-■ |
VEGA-DB-LL-■ |
MARS-DB-3L-■ |
ultrasound |
2400W |
3600W |
4800W |
Basket shape
(internal dimensions) |
width |
400mm |
500mm |
600mm |
depth |
300mm |
360mm |
400mm |
height |
100~200mm |
100~200mm |
100~200mm |
*Number of ultrasonic tanks + number of drying tanks => in ■.
*Compatible with baskets of non-standard dimensions.
Entrance Conveyor
Conveyor types
- Conveyor direction Parallel and perpendicular
- Dry conveyors Submerged conveyors
- 90-degree reversing conveyor
- 1~10m
1~2 tanks.
Ultrasonic Cleaning
Various ultrasonic cleaning tank specifications
Various ultrasonic cleaning tank specifications
- Slot work Ultrasonic 1 to 2 slots
- DCavitation enhancement systems(vacuum degassing systems)
- Vacuum pre-treatment ultrasonic tank
- Circulation filter 0.2-50µ
- Superheaters 3-10 KW
- Ultrasonic Vibrator Output Density 1W/cm2 2W/cm2
- Remote up and down
- Ultrasonic mounting position Bottom, side, both sides and top
- Other
1-3 tanks.
Ultrasonic Deburring
Various ultrasonic deburring tank specifications
- Tank process Ultrasonic 1-3 tanks
- Cavitation enhancement system(vacuum degassing system)
- Vacuum pre-treatment ultrasonic tank
- Circulation filter 0.2-50µ
- Vertical far movement
- Ultrasonic mounting position Bottom, side,both sides,top
- Other
1-3 tanks.
Dryness
Type of drying method
- Hot-air air blowers
- Horizontal far-side up and down
- Vacuum drying
- Suction drying
Exit Conveyor
Conveyor types
- Conveyor direction Parallel and perpendicular
- Hooded conveyors
- 90° reversing conveyors
- Return conveyors
- 1-10 m