One-cycle, automatic ultrasonic deburring, cleaning and drying equipment CERES-DBS series

Bubbles, cavity? Bad joke!

The bubbles produced by visible ultrasound are simply air bubbles.They have nothing to do with cavities (microvacuum nuclei groups)!If you see bubbles, the ultrasound is gone!This is the truth.Get ultrasonic cleaning technology right.Use true ultrasonic cleaning technology for powerful cleaning, microdeburring and cleaning drying for quality control.

Overview

Ultrasonic deburring cleaning and drying system using solvents.
This is a one-cycle automatic ultrasonic deburring washing and drying system that automatically performs ultrasonic deburring washing ⇒ steam washing ⇒ autothermal drying.
At the same time as deburring, degreasing and chip removal are of course carried out at the same time and filtered out.Because it is solvent-based, basic distillation and regeneration is of course carried out in a steam tank, and the oil concentrate is automatically detected and treated as waste liquid.Customers who cannot use water or water-based cleaning agents by any means, or who have a lot of mineral oil and want to perform degreasing cleaning at the same time and remove not only chips but also micro burrs, should consider adopting this one-cycle automatic ultrasonic deburring cleaning and drying system.Ultrasonic cleaning has long been used in a misunderstood way.Its true potential has rarely been realised.True ultrasonic cleaning technology unleashes the true capabilities of ultrasonic cleaning.

Model CERES-DBS-L/LL

The picture on the left shows the CERES-DBS-L automatic ultrasonic deburring cleaning and drying unit using solvent HFC-365mfc.
The horizontal opening door is pushed open, the deburring cleaning material is inserted and, again, the horizontal lid is closed.Press the automatic PBSW to start the ultrasonic deburring and cleaning process.To prevent hazards, the automatic start-up will not be activated unless the door is closed tightly.Ultrasonic deburring cleaning is carried out for the time set on the touch panel while moving up and down.Ultrasonic deburring removes air from the solvent and generates countless spherical nebula cavities (groups of microvacuum nuclei), whose positive and negative impact forces provide powerful cleaning and microdeburring.Degreasing and removal of chip dust are not a problem.After the ultrasonic cleaning time is over, the basket automatically rises and stops in the steam cleaning position.Here, the object is finished off with solvent vapour.This is steam cleaning.After steam cleaning, the basket rises again and stops in the drying area, which is surrounded by cooling pipes.Self-heating drying position.Here, the solvent is completely evaporated and dried.The solvent vapours are heavy, so they descend and are condensed and collected by cooling pipes, etc.After autothermal drying, the basket rises gently and returns to the upper end take-out position.This completes one cycle.A buzzer will sound, move the lid and remove the basket.In this way, small, precise cleaning, deburring and drying is possible.

Actual video Very safe, compact, one-cycle, automatic ultrasonic deburring cleaning and drying equipment CERES-DBS series.

Experiments with aluminium foil

The lumifoil erosion test is a method used for many years to determine the performance and characteristics of ultrasonic cleaning tanks by placing aluminium foil vertically or horizontally in an ultrasonic tank, exposing it to ultrasonic waves for a certain period of time and then checking how the foil breaks.This is a very easy-to-understand method, but care must be taken when it is used, as aluminium foil is pulverised and contaminates the inside of the tank.It provides a rough and easy-to-understand diagnosis of cavity distribution and density.

General, ultrasonic cleaning 40 s Aluminium foil, vertical

Not at all, there is no change in the aluminium foil.Just countless air bubbles.This is not ultrasonic cleaning, but ultrasonic bubbling, just expensive gas aeration!This use of ultrasound should be stopped as soon as possible.

True, ultrasonic cleaning 40 s Aluminium foil, vertical

It can be seen that in just 40 seconds countless micropores open up and the aluminium foil becomes uniformly thinner.This proves that countless cavities are generated uniformly from the diaphragm position to the liquid surface.The best possible cavity distribution is guaranteed.

True, ultrasonic cleaning 40 s Aluminium foil, horizontal placement

This is done to observe the cavities generated by ultrasound in the horizontal direction.Using true ultrasonic cleaning technology, it can be seen that countless powerful cavities are generated over almost the entire area.It can also be seen that the aluminium foil becomes thinner over the entire area, more than vertically, and in another 20 seconds or so, it will disintegrate and disappear all together into a fine powder.This proves that the machine is capable of excellent powerful ultrasonic cleaning and microdeburring.

Dear Customer

You can also test the performance of your ultrasonic cleaning process with our aluminium foil erosion test.
If you would like to know more about how to do this, please contact us by e-mail.